Archive for January, 2009

Microlite aluminum oxide ceramic is one alumina ceramic material made of high purity α – Al2O3 and processed by several ceramic manufacturing procedures with crystal grain size less than 6μ m and the main crystal phase is corundum. This material has the character of high melting point, ultra high hardness, good mechanical strength, anti-corrosion, good insulation. Corundum is naturally of ultra high hardness, Mohs 9 in scale, almost equal to diamond in hardness.

Aluminum oxide has several crystal structure, mainly are the mesophase created by the dehydration of aluminum hydrate. The familiar crystal forms of alumina oxide are α – Al2O3, β – Al2O3 and γ – Al2O3.

Microlite aluminum oxide ceramic grinding ball as one most ideal grinding media is mainly used in the production of top grade sanitary ware and ceramic tiles. Using the microlite aluminum oxide ceramic grinding ball can improve productivity, reduce consumption of energy in clay grinding, reduce the requirement of natural grinding media like pebbles and preserve the ecological environment.

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This the H.S. code for alumina ball products export.

69.03: Other refractory ceramic goods (for example, retorts, crucibles, muffles, nozzles, plugs, supports, cupels, tubes, pipes, sheaths and rods), other than those of siliceous fossil meals or of similar siliceous earths.

6903.2000 — Containing by weight more than 50% of alumina (Al2O3) or of a mixture or compound of alumina and of silica (SiO2).

69.09: Ceramic wares for laboratory, chemical or other technical uses; ceramic troughs, tubs and similar receptacles of a kind used in agriculture; ceramic pots, jars and similar articles of a kind used for the conveyance or packing of goods.

6909.1200 — Articles having a hardness equivalent to 9 or more on the Mohs scale.

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Comparison between high alumina linings brick and the rubber linings.

Comparison of advantages and disadvantages.

Aspects on quality:

High alumina linings brick.

  • Inner quality: High quality Al2O3 is the main material, high purity.
  • Grinding lost: Very good anti-grinding nature, about 1/4 to natural stone linings that is 0.02% ~ 0.027%.
  • Material slurry: High purity material, slurry is very thinner.
  • Other aspects: Anti-erosion, high density, high mechanical strength.

Rubber linings brick.

  • Inner Quality: High organic ingredient, easy intermixes into slurry.
  • Grinding lost: Near to medium / high alumina linings brick.
  • Material slurry: Has affect on degree of whiteness, easy cause needle-like holes.
  • Other aspects: Cushion affect to grinding, low efficiency.

HuaMing Alumina Technology provides high quality mill linings alumina brick for both batch and continuous grinding ball mill. The high density of the alumina brick can expand the milling volume and increase the ball mill productivity.

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World alumina grinding media manufacturer list, prepared by HuaMing Alumina, China.

HIRA CERAMICS CO., Ltd.

Website: http://www.hiraceramics.co.jp/

HIRA CERAMICS of Japan. They’ve been in the business for 82 years and are a dominant force in the market. They have more than 70% of the Japanese market share, and are the third largest Advanced Alumina Grinding Media manufacturers in the world.

1. Reliability – Hira Ceramics are one of the most technologically advanced manufacturers with stringent quality control measures.

2. Quality and Sizes – The variety of media sizes range from 0.5mm to 60mm and alumina purity ranges from 92% to 99.5%, thereby offering you a range of options to fit your grinding requirements.

The above is one world famous alumina ball manufacturer located in Japan, we, HuaMing Alumina Technology, here will prepare one list of alumina ball manufacturing companies, we will continue work on it.

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China official holiday for the 2009 Chinese Lunar New Year is January 25 – January 31, total 7 days, and our office will be closed during the holiday.

We will come back to office on February 01.

Best season’s greeting!

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World alumina grinding media manufacturer list, prepared by HuaMing Alumina, China.

CTI Grinding Media

Website: http://www.mielniki.com/

PRESENTATION

We are “high density” Alumina (Al2O3) grinding media producer (balls, cylinders and bricks for linings). As CTI Cerámica Técnica Industrial, S.A. we started producing in 1984, becoming immediately the most important local market supplier mainly at the Ceramic Industry. Early 90’s we significally increased our production creating at the same time an strong, and very active export department, which actually have let us to compete in more than 35 countries in the world. Nowadays we are exporting a 75% of our total production capacity and even we are market leaders in some of those countries. During a period of almost seven years (from 1997 to 2003) we were part of Ferro Corporation and today we belong to a financial group called CERCO Llc under the name of CTI GRINDING MEDIA, S.L. WE ARE THE ONLY PRODUCER IN SPAIN OF SUCH PRODUCTS.

The range of products we manufacture is as follows:

- Alumina Balls: Ø 60, 50, 45, 40, 20, 25 and 20 mm.
- Alumina Cylinders: Ø 32 x 32, 25 x 25, 19 x 19 and 13 x 13 mm.
- Alumina linings for ball mills: thickness 45, 50, 65 and 75 mm.

Our Grinding media products are used for milling (grinding) all kind of raw materials at the following industries:

- Ceramics (floor and wall tiles, mosaics, glass, sanitary ware, tableware)
- White cement
- Mining and raw material suppliers
- Frit, pigment, glaze, color producers
- Painting plants

The market demand of “high density” Alumina grinding media products is increasing year after year due to their efficiency, lowest contamination of the product and energy saving.

The above is one world famous alumina ball manufacturer located in Spain, we, HuaMing Alumina Technology, here will prepare one list of alumina ball manufacturing companies, we will continue work on it.

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Industry standards for Alumina Lining Brick
JC/T 848.2 – 1999, China
1. Application Scope
The standards stipulate the product classification, technical requirement, testing method, inspecting regulations and sign, packing, transport and storage for alumina linings brick.
The standards is applied to ceramic industry used alumina linings brick.
2. Quoted Standards
(a) GB/T 2997 – 82
(b) GB/T6900.3-1996
(c) GB/T6900.4-1996
(d) GB/T8488-87
(e) GB/T13479-92
3. Alumina linings brick specification and classification
3.1 According to the brick shape:
Rectangle brick, trapezoid brick and custom shaped brick.
3.2 Standard specifications

For more details, pls kindly visit: http://www.alumina-ball.com/resources.html

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World alumina grinding media manufacturer list, prepared by HuaMing Alumina, China.

INDUSTRIE BITOSSI SPA

The Industrie Bitossi SpA company, part of the Colorobbia Group, plays a key role in the international development of industrial ceramics. The company produces wear-resistant coatings.

Line of business

Expertise: Ceramics, porcelain and earthenware – industrial products

Products / services: Supplies for the ceramics industry, silicate, zirconium , articles and supplies for the chemical industry, ceramic materials and products, ceramic spheres, we operate at an international level

Website: http://www.industriebitossi.com/

Organisation

Type of business: Manufacturer/producer

Key figures

Workforce: > 500

Trading details: Languages spoken: English

Add.: 53, V. Pietramarina 50059 VINCI – ITALY

The above is one world famous alumina ball manufacturer located in Italy, we, HuaMing Alumina Technology, here will prepare one list of alumina ball manufacturing companies, we will continue work on it.

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HuaMing mill linings alumina bricks are available in a wide range of thickness size from 25mm to 75mm to fit different sizes of ball mills.

Mill linings alumina brick has good performance in high impact, high abrasion resistance.

The following picture is showing how to install the alumina bricks correctly in your ball mill to achieve the best working preformace.

installation of alumina brick in ball mill

installation of alumina brick in ball mill

Type A: Correct installation, with trapezoid brick and rectangle brick combined correctly.

Type B: Correct installation, with only trapezoid brick applied.

Type C: Wrong installation.

Cement: Regular white Portland cement is suggested, if need corrosion resistant, then special cement is required.

Mill linings alumina brick types available: rectangle brick, trapezoid brick, flake brick, half-rectangle brick and half-trapezoid brick.

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In general, for wet grinding, load the alumina grinding ball to 44%-51% of the ball mill volume can get the ideal grinding performance.

Formula for the load of alumina grinding ball:

M=π×(D2÷4)×L ×α×(1-β)×ψ

M: Alumina grinding load, in tons
π: Circumference ratio, 3.14
D: Ball mill diameter, in meters
L: Ball mill length, in meters
α: Ideal stacking volume of the alumina grinding ball to the ball mill capacity, 44%-51%
β: Void rate of the stacking alumina grinding ball, 40%
ψ: Alumina grinding ball density, in ton/m3

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